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  #1  
Old 02-16-2012, 09:22 AM
pelican pelican is offline
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Join Date: Apr 2010
Location: cape may nj
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Default how NOT to install a fuel tank

take a look at these pictures - this is a potter built 23,in my shop for some work...the deck hatches are rotted,deck's rotted - and a few other things are goin' on too...

this tank has been replaced previous - sprayed in a zinc chromate primer - note the areas of corrosion - these are in the bottom portion of the tank - almost through the tank.this tank was gonna develop a leak in a short amount of time.also note the vent hose - pieced - it was leaking - note the clamps used...note the fuel level sending unit - notice the screws are different ? that was also leaking...note the fact,no dedicated ground to the tank,as well as a lead for the static ground for the deck fill - that was lying on the tank - never connected...note the screws pulling out and missing - wanna guess where the missing screws were ? this tank was just sitting on fiberglass - absolutley no abrasion protection...


anybody see anything else wrong ?
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  #2  
Old 02-16-2012, 09:29 AM
pelican pelican is offline
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the pictures - these do not show the depth of those pits

pitting like this is trouble ! attempting to repair this is asking for trouble...

tanks - aluminum tanks - should be chemically etch primed and coated in a waterproof coating,to the proper thickness - i use interprotect 2000e - this is a waterproof barrier,it seperates the aluminum tank surface from water - this is a good,reliable coating method - done in the correct manner,the tank will last indefinatley...



if your fuel system is in the 10yr range,i highly reccomend you pull that tank and inspect it !
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  #3  
Old 02-16-2012, 09:57 AM
workinpr0gress workinpr0gress is offline
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That's a beaut! The plywood shims look as old as the boat. Is that a household copper 90?
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  #4  
Old 02-16-2012, 10:21 AM
bly bly is offline
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Join Date: Oct 2011
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Default Are they marine grade copper elbos? And probably soldered joints under

the rubber vent hose? I know you will make it all good jim. Aluminum and salt water are almost as compatible as plywood and balsa with wet conditions. Boats do not get wet do they?
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  #5  
Old 02-16-2012, 05:57 PM
floorboy floorboy is offline
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Eeeeesh... My tank is 33 years old. Took it out last year and it looked great yet (freshwater)
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  #6  
Old 02-16-2012, 07:07 PM
billythekid billythekid is offline
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that is ugly did that boat sink and sit on the bottom for awhile???
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  #7  
Old 02-16-2012, 08:52 PM
bly bly is offline
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Default This is a 20 potter getting a 74 gal tank new,

This is the way I have been doing them.
That is not rubber on the bottom. It is neoprene. they claim rubber has carbon in it and causes galvanic corrosion.




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