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  #31  
Old 11-15-2016, 06:47 PM
Bushwacker Bushwacker is offline
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I agree there. The hull is very thin. Could I get away without a coring material and doing a layer or two of 1708? I am thinking that with the bulkheads I put in under the deck, and a big front bulkhead for the anchor locker, it should be pretty stiff. The floor will be going directly to the hull sides as well as maybe 2 vertical supports on each side. I've seen balsa used as coring. Just uneasy about putting wood back into the boat after I took out so much of it that rotted. Any other suggestions on foam coring materials for the hull sides? Is divinycell the standard nowadays?
Carl Moesly built his boats very much like the airplanes he flew for about 25 years . . . light, but very strong! The problem with trying to increase the stiffness of a panel with only a layer or two of cloth is that stiffness of a panel is proportional to the thickness of the panel CUBED! A layer of 1708 is about 1/16" thick. So if you compare 2 layers of 1708 to
one layer of 1/4" balsa core with a layer of 1708 over it, the balsa core will be 27 times stiffer than than the 2 layers of glass, and probably not much heavier! A little bit goes a LONG way when you start increasing core thickness!

The bulkhead in the anchor locker will only stiffen the front 18" or so of the boat, and it's already fairly stiff up there due to the flare in the bow and wide deck, so that won't do much. As far as core materials, end grain balsa core actually has 10X more shear strength and better compression strength than most all of the foam materials out there, plus it absorbs resin very well so it bonds better than most foams. It's good stuff as long as you don't drill holes in it. I've read a number of Dave Pascoe's articles who is a very knowledgable surveyor who has done a lot of research on core materials. Although he's a big fan of balsa, he also likes core-cell, which is one of the newer materials.

One thing about adding bulkheads is that you have to be careful not to create hard spots in the hull. My neighbor is a professional yacht builder and composites expert, and he says the best way is to use a foam fillet shaped like a trapazoid between the bulkhead and the hull. Then when you glass over it, it will create a gradual transition between the relatively flexible hull and the much stiffer bulkhead.
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  #32  
Old 11-15-2016, 09:17 PM
Offshore Asset Offshore Asset is offline
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Originally Posted by Bushwacker View Post
Carl Moesly built his boats very much like the airplanes he flew for about 25 years . . . light, but very strong! The problem with trying to increase the stiffness of a panel with only a layer or two of cloth is that stiffness of a panel is proportional to the thickness of the panel CUBED! A layer of 1708 is about 1/16" thick. So if you compare 2 layers of 1708 to
one layer of 1/4" balsa core with a layer of 1708 over it, the balsa core will be 27 times stiffer than than the 2 layers of glass, and probably not much heavier! A little bit goes a LONG way when you start increasing core thickness!

The bulkhead in the anchor locker will only stiffen the front 18" or so of the boat, and it's already fairly stiff up there due to the flare in the bow and wide deck, so that won't do much. As far as core materials, end grain balsa core actually has 10X more shear strength and better compression strength than most all of the foam materials out there, plus it absorbs resin very well so it bonds better than most foams. It's good stuff as long as you don't drill holes in it. I've read a number of Dave Pascoe's articles who is a very knowledgable surveyor who has done a lot of research on core materials. Although he's a big fan of balsa, he also likes core-cell, which is one of the newer materials.

One thing about adding bulkheads is that you have to be careful not to create hard spots in the hull. My neighbor is a professional yacht builder and composites expert, and he says the best way is to use a foam fillet shaped like a trapazoid between the bulkhead and the hull. Then when you glass over it, it will create a gradual transition between the relatively flexible hull and the much stiffer bulkhead.
I'm glad I am asking these questions here. A lot of great information. I think I may end up going with the balsa. I do not think I will ever be drilling into it. I'll leave the last foot or so bare for all my thru-hulls and with the inner transom wall tying into the side of the boat, It will be plenty stiff.

My fear is making the boat too stiff. I am sure there is a fine line there. And with weight as well. Originally I was planning on having the tank very far forward, but now without the bracket and heavy motor, if the tank is too far forward it may cause the boat to sit bow heavy. So my question is where do I put the tank? I am thinking midship somewhere and about 50-60 gallons or so.

That should do it for questions as of now
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  #33  
Old 11-15-2016, 10:17 PM
Capt Terry Capt Terry is offline
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Originally Posted by Offshore Asset View Post
I'm glad I am asking these questions here. A lot of great information. I think I may end up going with the balsa. I do not think I will ever be drilling into it.
My fear is making the boat too stiff. I am sure there iI was planning on having the tank very far forward, but now without the bracket and heavy motor, if the tank is too far forward it may cause the boat to sit bow heavy. So my question is where do I put the tank? I am thinking midship somewhere and about 50-60 gallons or so.
There are solutions for avoiding balsa rot around drilled holes that have been posted on CSC before or maybe Bushwacker can provide a link or better details. As for location of the tank you might be interested in seeing my post of 9-24-16 on Estimating CG Shift with Heavy Engines. Puts some science to it.
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  #34  
Old 11-15-2016, 10:54 PM
Offshore Asset Offshore Asset is offline
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There are solutions for avoiding balsa rot around drilled holes that have been posted on CSC before or maybe Bushwacker can provide a link or better details. As for location of the tank you might be interested in seeing my post of 9-24-16 on Estimating CG Shift with Heavy Engines. Puts some science to it.
Awesome. I put it into excel and I am playing around with it now. I bought the boat as just a bare hull so I do not have anything to work off of. But I think if i just have a 350lb motor (50lb heavier than what you used in the original CG calculation) and I move the batteries into the console, I should be around where I need to be
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